The overlaps are solvent welded by applying Plysolene Welding Agent E with a stiff brush. Other solvents can be used, but greater skill is required to achieve really good welds, hence Plysolene always recommend the use of their specifically formulated welding agent. The solvent should be applied with a circular scrubbing movement to both surfaces so that they become tacky before the overlap is pressed together. The use of too much solvent can cause premature failure as the excess solvent will continue to dissolve the PIB long after the weld has been made.

PIB is a thermoplastic elastomer and does soften with increases in temperature and therefore it should not be used to hold the insulation in place around the pipe. This should be secured in place prior to covering with PIB. For very large ductwork/pipelines, having a diameter in excess of 300mm, use 1.0mm or 1.2mm.

For ventilation ductwork, the sheeting should be fully bonded to the fixed insulation material, which should be high density resin bonded glass-fibre or mineral-wool slab. If expanded polystyrene is used, the edges of the polystyrene should be well taped and all sections should butt up to one another to minimise the effects of movement and to prevent a temperature gradient existing over any gap.